PCB Printer

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The Lunaris is an Etch Resist Printer, intended to operate in the manufacturing of printed circuit boards (PCBs). In current PCB production processes, the substrate is laminated with a photo resist and using a lithographic process the desired photo mask is created on the substrate. With the development of the Lunaris, it is possible to skip the expensive task of creating the mask that is required for illuminating the photo resist. By directly printing the resist in the desired pattern, it is possible to create customized and individual PCBs at lower costs.

At controller level, the Lunaris consists of 245 multi-threaded tasks (running in parallel) that are implemented in C#. The tasks specify behaviour for amongst others logging and error handling. In total 170.000 lines of code are needed to implement the behaviour. The code is distributed over 120 classes in 40 files.

The method used in this case study, consists of creating an over-approximation of the behaviour by abstracting from the values of program variables. The derived model, consisting of interface calls between processes, is checked for various safety properties with the mCRL2 toolset.

Technical details

The communication layer of the controller was modelled in mCRL2 based on C# code after a rigorous abstraction method.

Type of verification
Deadlock and safety properties violations detection by solving PBES equations.
Equipment (computers, CPU, RAM)
All the experiments were performed on an Pentium D930 with 2Gb RAM.
Organizational context
Contact person:

Frank Stappers, Technische Universiteit Eindhoven, The Netherlands.

Other people involved:
 
  • Michel Reniers (TU/e Eindhoven)
  • Marc Vanmaris (NBG)
  • Tjeu Naus (NBG)
Institution:

Technische Universiteit Eindhoven, The Netherlands.

Industrial partner:
 

NBG: a mid-size hard and software developer for industrial or medical applications, located in Nederweert, The Netherlands.

Project:

The work was supported by ITEA TWINS project, project 05004.

Time period:

Main project including the modeling and verification took place between 2007-11 – 2008-12 (One day a week).

Publications

[SR09]